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Information leaflets
Material
Safety Data Sheet
Havoline
Extended Life Corrosion
Inhibitor
Description
Havoline
Extended Life Corrosion
Inhibitor (Havoline XLI)
is a low-toxic, environmentally friendly inhibitor concentrate. Based on patented aliphatic acid technology,
Havoline
XLI provides long-life corrosion protection in aqueous solutions for all engine metals, including aluminium, iron, copper and solder alloys.
Mixed with the appropriate amount of water,
Havoline
Extended Life Corrosion
Inhibitor is recommended as a coolant, flushing fluid or hot test fluid for engine blocks and all cooling systems. During extensive field testing, the synergistic combination of mono- and di-carboxylic acid has proven to provide superior protection for at least
32,000 hours in marine and stationary applications. The product is compatible with glycol-based engine coolants. Its
is recommended to change the coolant every five years or at above
operating times, whichever comes first.
Benefits
Havoline
XLI offers a lot of benefits to the engine designer as well as to the user :
-
Extended & superior corrosion protection by synergistic combination of additives.
-
Superior technology provides more flexibility to engine design.
-
Excellent protection of thermostat, radiator and waterpump.
-
Reliability depletion free and stable inhibitor.
-
Improved hard water stability absence of silicates and phosphates.
-
Save time and money maintenance-free inhibitor.
-
Environmentally friendly by using carboxylic acids in the additive package
Havoline
XLI provides long-life protection against all forms of corrosion by the use of optimized and patented organic corrosion inhibitors. Excellent and lasting high temperature corrosion protection is provided for the aluminium heat transfer surfaces contained in modern engines. The inhibitor package of Havoline
XLI offers excellent cavitation protection even without using nitrite or nitrite-based supplemental coolant additives (SCA’s).
Application
Havoline
XLI
provides long-life corrosion protection. Depending on the actual application the dosage may vary from 5 - 10 % but a minimum of 5 vol. % of
Havoline
XLI in water should be used.
Havoline
XLI may be used with confidence in engines manufactured from cast iron, aluminium or combinations of the two metals, and in cooling systems made of aluminium or copper alloys. The correct dosage of
Havoline
XLI is being checked with a refractometer. Please contact your
local Arteco Area Sales Manager
for more information.
Havoline
XLI
is particularly recommended for hi-tech engines like racing cars and heavy duty off-road equipment, where high temperature aluminium protection is important.
-
In
marine application the concentration of Havoline
XLI should not be lower than 5 vol. %. At this dosage the recommended life-time is at least
32,000 hours. If
Havoline
XLI is replenished regularly to compensate for leakage, the cooling water can be considered as fill for life.
-
Small marine engines sometimes require limited frost protection. This can be obtained by using the adequate dosage of
Havoline
Extended Life Antifreeze Coolant, based on ethylene glycol, supplemented with 5 % vol.
Havoline
XLI. For frost protections of -10 and -15°C, the required
Havoline
Extended Life Antifreeze Coolant dosages are respectively 22 and 29 vol. %.
-
For
off-road, truck and bus applications the recommended life time is 8,000 hours or 650,000 km, provided a concentration of 7.5 % vol.
Havoline
XLI
is used.
-
At 7.5 % vol.,
Havoline
XLI
will provide outstanding corrosion protection in stationary engines for at least
32,000 hours.
-
Havoline
XLI
can also be used at 10 % vol. as a hot test liquid for new engine blocks. Newly manufactured engines are tested for duration of approximately 5 to 10 minutes , after which the fluid is drained and usually reused . If the engine blocks are not immediately built into vehicles ,
Havoline
XLI
will provide corrosion protection of the empty engine for up to two months.
-
At 5 % vol. Havoline XLI performs as a
flushing fluid to clean cooling systems that were filled with other inhibitor packages. In most cases it is required to flush the system twice. For a good result it is important that the engine has reached normal operating temperatures and all thermo-valves are opened.
-
Havoline
XLI
can also be applied as an inhibitor package for central heating systems, hydraulic safety fluids and mining fluids.
The use of soft water is preferred for dilution. Though, lab testing has shown that acceptable corrosion results are still obtained with water of 20°dH, containing up to 500 ppm chlorides and 500 ppm sulfates.
The water used for dilution should be free of zinc as presence of zinc
will result in the formation of a precipitate.
Chemical and Physical Properties
|
|
Havoline
XLI |
method |
| Inhibitor
content |
32% w/w |
|
| Water
content |
68% w/w |
ASTM D1123
|
| Nitrite,
amine, phosphate, borate, silicate |
nil |
|
| Colour |
uncoloured |
|
| Specific
gravity, 20°C |
1.058 |
ASTM D1122 |
| pH |
9.4 typ. |
ASTM D1287 |
| Cloud point |
-15 °C typ. |
|
| |
5%
dilution |
method |
| pH |
8.1 |
ASTM D1287 |
| Effect on
non-metals |
no effect |
GME 60 255 |
| Hard water
stability |
no
precipitate |
VW PV 1426 |
Corrosion
Protection
Table
1 : Modified ASTM D1384 glassware corrosion tests - 300 ppm chloride
| |
Weight loss in mg/coupon1 |
| |
Brass |
Copper |
Solder |
Steel |
Cast Iron |
Aluminium |
AlMn |
| ASTM
D3306 (max) |
10 |
10 |
30 |
10 |
10 |
30 |
/ |
| Havoline
AFC |
0.6 |
0.6 |
4.5 |
0.0 |
0.7 |
9.8 |
4.8 |
1
Weight loss AFTER chemical cleaning acc. to ASTM procedure.
Weight gain is indicated by a - sign.
Table 2: Corrision test
during aging with Arteco testparameters
To emphasize the corrosion
protection by Havoline
XLI, the aging test is conducted
under more severe conditions compared to those commonly used in the
industry.
| Test
Conditions |
Typical
Industry |
Havoline
XLI |
| Test
duration |
169 h |
504 h |
| Fluid
content |
5.0 l |
6.0 l |
| Pressure |
1.5 bar |
2.5 bar |
| Flow |
3.0 l/min |
3.5 l/min |
| Heat input |
5500 W |
5000 W |
| Temp. in
heating vessel |
95 °C |
115 °C |
| Temp. in
cooling vessel |
75 °C |
95°C |
| Concentration
of coolant in water |
40 vol. % |
20 vol. % |
| |
Weight loss in
g/M2 (using Arteco test parameters) 1 |
|
|
Al2
|
AlMn |
Cast Iron |
Steel |
Cu |
CuZn |
Solder CB |
Reference3
Coolants
After init. Cleaning
After final Cleaning |
82.10
125.01 |
64.02
94.33 |
-2.19
-0.36 |
-1.68
0.11 |
3.62
4.99 |
2.90
5.66 |
21.45
25.83 |
Havoline
xLI
After init. Cleaning
After final Cleaning |
23.91
60.16 |
27.05
63.15 |
0.52
0.69 |
0.36
0.40 |
1.03
1.46 |
1.13
1.76 |
0.27
0.52 |
Table 3: Modified MTU
High Temperature corrosion test (2000W)
| |
Weight loss in
mg/coupon1 |
| test
duration 116 hrs |
Cast Iron |
|
Aluminium |
| |
|
SAE
329 |
AlMgSil |
| 5%
Havoline XLI in deionized water :
hot coupon |
-1.3 |
9.3 |
1.8 |
| 5% Havoline
XLI in FVV water : hot
coupon |
-9.0 |
-16.4 |
40.7 |
1
Weight loss AFTER chemical cleaning acc. to (shortened) MTU
procedure.
Weight gain is indicated by a - sign.
2
Aluminium SAE 329.
3
Reference coolant is conventional, high quality, ethylene glycol-
and silicate-based coolant.
Approvals by OEMs & national
authorities
Havoline
XLI has been approved by several engine manufactures and an up-to-date list with approvals is available separately . Even though some OEMs have not yet given a formal approval
Havoline
XLI is suitable for use in the applications as described on the
application section.
Availability
Havoline
XLI is available in bulk and various packages.
Please contact your
local Arteco Area Sales Manager
on availability of packages, dilutions and colours.
In the range of organic acid technology
Arteco can offer:
-
Havoline
Extended Life Antifreeze Coolant (Havoline XLC) is the MEG-based coolant concentrate.
-
Havoline Extended Life Antifreeze Base (Havoline XLB) is a MEG-based superconcentrate.
Havoline
XLC is obtained by mixing 25 % wt of
Havoline Extended Life Antifreeze Base with 75 % MEG.
-
Havoline Extended Life Antifreeze Coolant – PG (Havoline XLC-PG) is based on MPG instead of MEG.
Separate information bulletins with more details are available for all these different products.
STORAGE REQUIREMENTS
The product should be protected from frost
and direct sunlight during storage. The product should be stored at ambient temperatures and periods of exposure to temperatures above 35° should be minimized.
Havoline Extended Life Corrosion Inhibitor can be stored for minimum
5 years in unopened containers without any effect on the product
performance.
Exposure to direct sunlight might cause discoloration, although the
product itself and its properties remain stable.
It is strongly recommended to use new containers and not recycled ones.
These recipients should not contain zinc as this may influence the
corrosion protection properties and stability of the product.
TOXICITY & SAFETY
For Toxicity and Safety Data we refer to the Material Safety Data Sheet.
The transport is not regulated. The following labeling applies for the
concentrate, but not for dilutions below 15 % : Xn: R 63 (possible risk of
harm to the unborn child) and S 36/37 (wear suitable protective clothing
and gloves). This product should not be used to protect the inside of drinking water systems against freezing.
All information contained in this Product Information Leaflet is accurate to the best of our knowledge and belief as at the date of issue specified. However, the Company makes no warranty or representation, express or implied, as to the completeness of such information.
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